Asset Reliability and Recovery

MTBF: 165 h against a ≥200 h target (−35 h); Plant 02 (104 h) moves it −48.0 h, partly offset by Plant 03.

Root cause: Plant 02: 6 breakdowns took 68.5 h to repair (MTTR 11.4 h vs ≤6.0 h), with only 27 of 33 preventive-maintenance jobs done; worst is asset P02-03 on Line L2 (29 h of downtime).

Mean Time to Repair: 8.2 h against a ≤6.0 h target (+2.2 h); Plant 02 (11.4 h) moves it +2.7 h, partly offset by Plant 01 and Plant 03.

Root cause: Plant 02: 6 breakdowns took 68.5 h to repair (MTTR 11.4 h vs ≤6.0 h), with only 27 of 33 preventive-maintenance jobs done; worst is asset P02-03 on Line L2 (29 h of downtime).

Unplanned downtime: 121 h, up 25 vs Aug; Plant 02 contributes 65% (78 h).

Root cause: Plant 02: 6 breakdowns took 68.5 h to repair (MTTR 11.4 h vs ≤6.0 h), with only 27 of 33 preventive-maintenance jobs done; worst is asset P02-03 on Line L2 (29 h of downtime).

Production loss from downtime: 21.7 kt, up 3.6 vs Aug; Plant 02 contributes 68% (14.8 kt).

Root cause: Plant 02: 6 breakdowns took 68.5 h to repair (MTTR 11.4 h vs ≤6.0 h), with only 27 of 33 preventive-maintenance jobs done; worst is asset P02-03 on Line L2 (29 h of downtime).

Preventive-maintenance compliance: 93.4% against a ≥95% target (−1.6 pts); Plant 02 (81.8%) moves it −3.2 pts, partly offset by Plant 03.

Root cause: Plant 02 completed 27 of 33 scheduled preventive-maintenance jobs (81.8%). The skipped jobs line up with its 78.2 h of unplanned downtime.

Critical plant-state alerts: 5 alerts against a ≤0 alerts target (+5 alerts); Plant 02 contributes 80% (4 alerts).

Root cause: Plant 02 raised 4 of the 5 critical plant-state alerts, in line with its 78.2 h of unplanned downtime and MTTR of 11.4 h.